Intelligent Manufacturing

VCANUS Intelligent Manufacturing Solutions

Smart Vision. Precise Control. Seamless Automation.

VCANUS delivers end-to-end Intelligent Manufacturing Solutions by integrating TSLoom, VURT-X, VRCAM, Edge AI, and 3D Measurement technologies. Our expertise spans machine vision, robotic automation, and AI-driven process optimization, enabling manufacturers to achieve real-time monitoring, predictive control, and autonomous production. With proven experience in roll-to-roll coating, display defect classification, machine alignment, metal 3D printing, and laser-based material processing, we empower industries to enhance quality, reduce waste, and optimize efficiency through intelligent automation.

Why VCANUS Intelligent Manufacturing?

VCANUS enables manufacturers to:

• Automate complex processes using machine vision, Edge AI, and robotic systems.
• Monitor and control quality in real time with adaptive feedback.
• Optimize production workflows through AI-driven analytics and process simulation.
• Integrate seamlessly with MES, ERP, and PLC systems for closed-loop automation.
• Deploy scalable solutions tailored to specific industry needs.

Our solutions combine cutting-edge technology with deep domain expertise, delivering actionable insights and tangible ROI for smart factories.

Core Technologies & Solutions

1. Machine Vision-Based Intelligent Manufacturing

Leverage TSLoom and Edge AI to transform visual data into actionable intelligence:

Roll-to-Roll Coating System

• Meniscus Shape Detection: Use machine vision to detect meniscus shape characteristics.
• Coating Thickness Prediction: Apply AI models to predict coating thickness in real time.
• Process Optimization: Dynamically adjust coating parameters to ensure uniformity.

Display Defect Classification

• Defect Detection: Identify micro-defects in display panels using high-resolution cameras.
• Classification & Analysis: Classify defects by type, size, and location with machine learning.
• Root Cause Analysis: Correlate defects with process parameters to pinpoint issues.

Machine Alignment

• Edge & Polygon Detection: Use pattern matching and geometric alignment to set machine origins.
• Automated Calibration: Achieve micrometer-level precision in machine setup.

Metal 3D Printing System

• Melting Pool Monitoring: Capture IR camera images of the melting pool.
• Adaptive Laser Control: Adjust laser power in real time to maintain consistent melting pool size.

2. Distance Displacement Sensor-Based Manufacturing

Utilize 1D/2D displacement sensors for inline inspection and 3D profiling:

Inline Part Inspection

• 1D/2D Sensor Integration: Deploy sensors for real-time dimensional checks.
• Defect Detection: Identify surface defects, warpage, and dimensional deviations.

3D Shape Measurement

• 2D Sensor + Actuator Systems: Combine sensors with linear actuators to create 3D profiles of complex parts.
• Automated Reporting: Generate pass/fail reports based on tolerance limits.

Real-Time Dimensional Inspection	3D Profiling with Linear Actuators

3. Advanced Robotic Applications

Innovate with VRCAM and VURT-X for precision material processing:

Laser-Based Material Removal System

• 3D Scanning & Path Planning: Use VRCAM to map part surfaces and generate optimal tool paths.
• Adaptive Material Removal: Control robot-mounted lasers with VURT-X real-time control to remove material with micron-level precision.

Laser Sintering-Based Patterning System

• Laser Sintering Process: Create electronic circuit paths using laser sintering.
• Defect Inspection: Detect circuit defects with machine vision and AI-based analysis.

Key Benefits of VCANUS Solutions

Success Stories

Roll-to-Roll Coating System

• Challenge: Inconsistent coating thickness due to process variations, reflected in meniscus shape changes.
• Solution: Deployed machine vision + AI models to predict and adjust coating parameters based on real-time meniscus analysis.
• Result: Achieved 98% accuracy in coating thickness prediction

Raw Image	Meniscus Shape Detection	Feature Extraction

Display Defect Classification

• Challenge: Increase accuracy of defect classification.
• Solution: Enhanced defect detection performance by adding segmentation functionality and optimizing learning networks.
• Result: Achieved 5% improvement in defect detection and classification accuracy.

Metal 3D Printing System

• Challenge: Unstable melting pool size led to part defects.
• Solution: Used IR camera monitoring + adaptive laser control.
• Result: Achieved 20% improvement in part quality with real-time adjustments.

Laser-Based Material Removal

• Challenge: Manual material removal was inconsistent and time-consuming.
• Solution: Deployed robot-mounted laser scanners + VRCAM path planning + VURT-X real-time control.
• Result: Reduced cycle time by 20% and improved surface finish quality by 15%.

Why Choose VCANUS?

✅ Proven Expertise: Successful deployments in automotive, aerospace, electronics, and heavy industries.
✅ End-to-End Solutions: From sensor integration to AI analytics and robotic automation.
✅ Seamless Integration: Compatible with PLCs, MES, ERP, and third-party software.
✅ Scalable & Customizable: Solutions tailored to your unique production needs.
✅ Future-Ready: Continuous updates with latest AI, vision, and robotic technologies.

Industries We Serve

Get Started with VCANUS Intelligent Manufacturing

Transform your production with smart, data-driven solutions:

• Discuss a pilot project tailored to your needs.
• Schedule a demo of our machine vision, robotic, or Edge AI solutions.
• Explore custom solutions for your unique manufacturing challenges.